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FPC Flexible Cable
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FPC Flexible Cable

FPC Flexible Cable

Brand: Zhuhe
Mechanical rigidity: flexibility
Number of layers: single side, double side, multiple layers
Substrate: gummed, calendered copper
Insulation material: organic resin
Insulation layer thickness: thin plate
Flame retardant properties :VO plate
Processing technology: calendered foil
Reinforcing material: glass fiber cloth base
Insulating resin: epoxy resin (EP)
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Product Introduction

Introduction

 

FPC Flexible Cable is an innovative product that has gained tremendous popularity in recent times, and it is a must-have for manufacturers seeking to enhance their product range. The product is manufactured in China and is exported to other countries worldwide. It has a unique design that makes it suitable for a broad range of applications, and its flexibility sets it apart from other products in the market. In this product introduction, we will lead you through the features, benefits, and various applications of FPC Cable, all aimed at attracting merchants.

 

Features

 

The first feature of the FPC Flexible Cable is its flexibility, which makes it the perfect product for intricate designs and applications. The product is so thin and flexible that it can make any bending angle, thus making it suitable for various design applications. It is also ideal for end use in limited-space electronic products where traditional wiring solutions are not feasible.

Secondly, the product is durable and can withstand temperatures ranging from -55℃ to +125℃, giving it an edge over other products in the market. It is made of high-quality materials that are perfect for harsh environments, making it ideal for demanding applications that require long-term reliability.

Thirdly, the FPC Cable is light in weight, which makes it easy to install and transport. This feature is particularly useful in applications where weight is a concern, such as in aerospace or military applications. It is also suitable for consumer electronics where the product needs to be light in weight.

Finally, the FPC Cable is easy to customize to meet customer needs. The flexibility of the product allows for complex and irregular shapes, and its production process allows for customization to any length and width. As a manufacturer, we understand that customers' needs vary, and we are ready to work with them to produce tailored solutions to their requirements.

 

Benefits

 

The use of FPC Cables comes with a range of benefits that make it an attractive solution for manufacturers. These benefits include:

1. Enhanced Product Performance - The flexible nature of the product means it can be used in various designs and applications, improving performance and functionality in electronic products.

2. Reduced Design Constraints - Because of its flexibility, the FPC flex cable can be used in complex applications and designs that traditional wiring solutions cannot accommodate.

3. Improved Reliability - The product is durable and can withstand harsh environments, which translates to enhanced reliability and durability of electronic products.

4. Weight Savings - The FPC flex cable is lightweight, which can lead to significant weight savings in design applications where weight is a concern.

5. Cost Savings - The product is easy to install, customize, and transport, which can lead to significant cost savings in the production process.

 

Applications

 

The FPC Flexible Cable has a wide range of applications, due to its flexibility and durability. Some of the applications include:

1. Consumer Electronics - The product can be used in smartphones, tablets, and other electronic devices where space and weight are a concern.

2. Automotive Industry - The product can be used in various applications such as anti-lock brakes, airbags, and engine control units.

3. Aerospace Industry - The product's lightweight and durability make it ideal for various applications such as control systems, landing gear, and avionics.

4. Medical Devices - The product can be used in medical devices where flexibility is required.

5. Industrial Applications - The product is durable and can withstand harsh environments, making it suitable for industrial applications such as industrial control units, chemical processing equipment, and temperature sensors.

 

Conclusion

 

In conclusion, the FPC Flexible Cable is a unique product that comes with several benefits, including enhanced performance and improved reliability. Its flexibility makes it suitable for a wide range of applications in various industries. As a manufacturer, we are committed to providing high-quality products that meet customer needs. We believe that with FPC Cable, you have found the right product to boost your product offerings and attract new business opportunities. Contact us today to learn more about our product offerings and how we can work together to meet your business needs.

FPC cables are a type of cable that is designed to be flexible and provide a wide range of motion. They are commonly used in applications where space is limited or where there is a need for the cable to bend and twist in order to reach its destination. FPC cables are also used in consumer electronics, automotive, robotics, medical equipment, and other industrial applications. These cables are made from a variety of materials including copper, aluminum, polyethylene terephthalate (PET), polyimide (PI), and polyurethane (PU). They come in various sizes and shapes depending on the application.

There are many differences between the SMT process requirements of FPC cable surface and the SMT solution of traditional hard board PCB. The most important thing to do well in the SMT process of FPC is positioning. Because the FPC board is not hard enough and soft enough, if the special carrier board is not used, the fixation and transmission can not be completed, and the basic SMT processes such as printing and mounting can not be completed.

FPC Circuit Board

1. OSP (Antioxidant)

With anti-oxidation, heat shock, and moisture resistance, to protect the surface of copper in a normal environment no longer continue to rust (oxidation or vulcanization, etc.).In this case, subsequent welding at high temperatures, the protective film must be easily removed by the flux quickly, so that the exposed clean copper surface can be immediately combined with the molten solder in a very short time to become a solid solder spot.

 

2. Gold sinking process

The purpose of the gold sinking process is to deposit stable color, good brightness, and smooth and weldable nickel gold coating on the surface of the printed circuit.

Pretreatment: oil removal, micro-etching, activation, post-leaching.

Post-treatment of nickel and gold sinking: wash waste gold in water, DI washing, and drying.

 

3. Gilding process

The vertical tin-spraying process is difficult to blow a very thin pad, which brings difficulties to SMT mounting. In addition, the SHELF LIFE of tin-spraying plate is very short, and gilding just solves these problems.

 

Product technology

 

1. FPC surface process: gold sinking OSP special process: tin sinking silver.

2. FPC Brand: Zhuhe

3. FPC reinforcing accessories: FR4PI steel sheet aluminum sheet 3M adhesive paper shielding film and so on.

4. FPC finished thickness: 0.07-0.3MM can be customized according to the requirements of the board thickness.

5. FPC minimum line width: 2mil/0.05MM minimum aperture:01MM

6. FPC copper thickness parameters: 1/3oz-2oz copper thickness according to customer requirements

7. FPC batch production: FPC flexible circuit board batch production needs to open mold, outer mold encapsulation mold, reinforcing mold, etc. Specifically, see the document requirements to customize the mold.

8. FPC board size: soft board maximum production size:1200*250MM.

 

Product value

 

Item

Ability

Number of layers

1 to 10 soft boards

Maximum processing area

600mm*500mm

Thickness of the finished plate

0.036mm~2.4mm

Wire copper foil thickness

9um~70um(1/4oz~2oz)

Minimum aperture

through hole > 4 mils (0.1 mm)

Minimum line distance/line width

0.045m/0.045mm

Surface treatment process

sinking gold, OSP, nickel heavy gold, plating nickel gold

Reinforcing fit tolerance

±0.2

Profile tolerance

steel film tolerance ±0.1mm

Impedance tolerance

±10%

 

Choose us

 

The operation of the company uses 6S system management team, diligently to provide one-to-one service to each customer, from the order to the shipment of the whole process is undoubtedly docking.

1. Price advantage

The company is a directly operated factory with custom production cost prices minus traders' profit.

2. Expedited advantage

Customer service response is fast, offering fast professional, 24-hour expedited, SF Express fast delivery.

3. Delivery advantage

ast delivery date, on-time delivery rate of more than 99%

4. One-stop OEM

From FPC proofing to mass production, component procurement, and SMT patch welding, one-stop supporting services.

 

Flexible circuit board FPC&FPCA

 

FPC Spec

Picture

Product

Field

Layers:2layers

PTH:0.05mm

Min Thickness:49um

Line/Space:35um

product-317-229

LCM

Intelligent digital products

Layers:2layers

PTH:0.05mm

Min Thickness:49um

Line/Space:35um

product-309-227

TP Module

Intelligent digital products

Layers:1layers

Surface Treatment: OSP

SMT component: LED

product-310-222

Power Battery

Hybrid vehicle

Layers:1layers

Lengt:500-1200mm

SMT component: LED

20230712133415af91d4dcc2c5417d869ec455a26f5225webp

New energy battery

New energy vehicle

Layers:4layers

CVL Tolerance+/-0.05mm

product-316-226

Transceiver Module

Communication information products

Layers:4layers R-flex

Line/Space:50um/50um

product-315-231

ATM

IT Products

 

Company profile

 

Zhuhe is a high-tech industrial group integrating R & D, production, and sales. It is mainly committed to the R & D and manufacturing of various PCBAs (printed circuit board components, including flexible board FPC and soft and hard board components, which are the core components in electronic products).

New energy charging pile factory

In recent years, through the integration and layout of the industrial chain, its products and technologies have been diversified, including semiconductor devices, pulse motors, high-frequency transformers Inductors, etc., mainly focusing on high-speed data transmission and communication, automotive electronics, medical electronics, industrial control products, energy-efficient power supply technology and other fields.

At present, the group has more than 50 software and hardware development engineers and 86 patents. It has passed ISO9001, ISO14001, iatf16949, ISO13485, and intellectual property standards implementation system certification.

Honor earned

Zhuhe is a high-tech industrial group integrating R & D, production, and sales. It is mainly committed to the R & D and manufacturing of various PCBAs (printed circuit board components, including flexible board FPC and soft and hard board components, which are the core components in electronic products). In recent years, through the integration and layout of the industrial chain, its products and technologies have been diversified, including semiconductor devices, pulse motors, high-frequency transformers Inductors, etc., mainly focusing on high-speed data transmission and communication, automotive electronics, medical electronics, industrial control products, energy-efficient power supply technology and other fields.

Workshop environment

Q: Where is your factory located?

A: Located in Xiang'an District, Xiamen, China.

Q: What is your main market?

A: Europe, North America, South America, Australia, the Middle East, etc.

Q: How many square meters is your factory?

A: More than 30000 square meters.

 

Why choose us?

 

We work closely with our customers to provide customized FPC products that meet their unique needs.

Creating high-quality FPC is our consistent business philosophy!

Our FPC products are produced using high-quality materials and advanced manufacturing techniques.

Through technical exchanges and cooperation with well-known international companies, we have extensively absorbed international advanced technology, and strive to build China's national FPC Cable brand.

We are committed to providing FPC products that offer optimal performance and durability.

Our core thinking includes innovative thinking, quality as the root, and winning in execution.

Our FPC products are produced with a high level of precision and attention to detail.

We sincerely welcome pals to negotiate enterprise and start cooperation.

Our FPC products are designed to withstand harsh environments and extreme temperatures.

The rivers merging into the sea can shake the sky, and the united will be stronger than gold.

 

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